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Migatronics Robotic Welding Machine

50 YEARS OF CELEBRATION... LEGACY OF DEDICATED SERVICE, QUALITY PRODUCTS, CUSTOMER SATISFACTION AND RELATIONSHIP

Mehta Sanghvi is now the Authorized channel partner with Migatronic Denmark for Robotic Mig Tig Welding Power Sources on Pan India

Migatronics Robotic Welding Machine

WELDING POWER SOURCES FOR ROBOT INTEGRATION
. A new generation of Arc Welding Robots

Welding power sources for robot integration complete with peripheral equipment for MIG/MAG, TIG and Plasma welding. Choose a robot integration setup, which matches today's technological requirements. Partner up and get a share of our extensive know-how and experience with robotic welding.

ROBOTIC WELDING ADDS VALUE TO MANUFACTURERS' BUSINESS:
• Increased efficiency. Higher welding speed increases production output and lowers production time per work piece.
• Increased production capacity. The increased production output enables manufacturers to attract large orders and to stay competitive.
• Improved product quality. Uniform welds and high quality in welding finish make manufacturers products better.

COOPERATION WITH ROBOT MANUFACTURERS
Migatronic welding power sources are among the most advanced on the market. Our power sources and peripheral equipment for robot integration have been tested by experienced system integrators and are applied in automated welding solutions all over the world. Our cooperation with several manufacturers of industrial robots, such as FANUC Robotics, Yaskawa Motoman, KUKA, ABB and Universal Robots, gives us access to state-of-the-art robot technology. Our many years of experience on the market make us a reliable supplier of high-tech automated welding equipment.

ROBOTIC MIG TIG WELDING POWER SOURCE BENEFITS
• Dependability: MIG/MAG, TIG and Plasma welding power sources dedicated to robotic welding deliver dependable performance at all times.
• Complete packages: The power sources are available in three flexible packages with all peripheral equipment necessary to ensure an efficient robotic welding setup.
• Efficient communication: High-quality robot control interfaces ensure efficient and correct communication between welding power source and robot.
• Compatibility: The robot control interface can integrate with all robot brands using any bus or analog/digital I/O communication. Seam tracking: Seam tracking ensures exact welding of the seam throughout the welding process.

• Touch sensing: Through touch sensing, the robot welding torch uses the tip of the welding wire to find the work piece and sense where to start the weld.
• Good Arc Ignition: Good arc ignition ensures a stable arc from the very beginning of each weld. This leads to uniformity, higher quality welding finish and a better product.
• Data collection (MIG): Miga Log software enables collection of welding data from the welding machine. It is possible to extract conclusive evidence for verification in accordance with EN and ISO welding standards.

ROBOT CONTROL INTERFACE
The RCI4 interface for all robot brands can be built into the power source or delivered as an external unit:
• RCI4 I/O, external interface
• Any Bus, external interface
• Any Bus, internal interface

Configurable solutions for Any Bus systems :
• Ether Net/IP
• PROFINET
• Device Net
• Ether Cat
• PROFIBUS

GRAPHIC/REMOTE
Remote control unit for MIG power sources:
• Graphic display
• Impact-proof case with adjustable strap and suspension fittings
• Shielded signal cable

WIRE COIL HOLDER *)
External mounting of wire coil for MIG/MAG:
• Suits wire reels Θ 200/300 mm
• Incl. wire hub brake

*) Optional
The RCI4 for I/O interface for MIG/MAG connects analog/digital I/O signals through a SUB-D-9 and a SUB- D-25 connector. Purchase of RCI4 Anybus allows the user to convert the interface into a Fieldbus interface, either mounted internally in the power source or externally in its own physical box. Both systems are easily configured as desired.

ROBOT WIRE FEEDER
RWF 30 MIG/MAG robot wire feeder with four roll wire feed system and electronic tacho control of wire feed speed. Available with:
• Built-in functions, e.g. IGC®i; supporting Migatronic MIG welding processes
• Built-in Air Blow system for cleaning of gas nozzle using compressed air
• Touch sensing

ROBOT CONTROL INTERFACE: RCI


MIG/MAG WELDING POWER SOURCES AND PERIPHERAL EQUIPMENT
MIG SOLUTIONS
MIG POWER SOURCES
• Sigma Select Robo 300
• Sigma Select Robo 400
• Sigma Select Robo 550

MIG POWER SOURCES INCLUDE
• Graphic control panel incl. 0.5 m cable
• Diffusion-slow gas hose, 2.7 m
• Standard welding program package (Synergy function required)

MANDATORY EQUIPMENT
Air-cooled or water-cooled power source incl. flow controlRCI4 I/O or ANYBUS interface RWF 30 (robot wire feeder): Four-roll wire feed system. Built-in functions, e.g. IGC ® - Intelligent Gas Control, Touch Sensing ,Air Blow system for cleaning of gas nozzle using compressed air

OPTIONAL FUNCTIONS
• Synergy DC
• Synergy DC / Pulse
• IAC - Intelligent Arc Control
• Power Arc
• Sequence
• Miga Job
• Miga Log
• DUO Plus
• Sequence and Sequence Repeat
• Welding function package: DUO Plus, Miga Job, Miga-log, Sequence, Sequence Repeat

OPTIONAL WELDING PROGRAM PACKAGES
• Mild steel
• Stainless steel
• Aluminium
• All included
• Individual programs

OPTIONAL EQUIPMENT
• Field bus module
• Trolley
• Interconnection with plug for RWF - Air
• Interconnection with plug for RWF - Water
• Earth cable
• Wire feed roll
• Mounting plate for RWF 30 (depending on robot)
• Accessories for wires
• Calibration certificate

SIGMA SELECT ROBO
Sigma Select ROBO 300, 400 and 550 A three-phase power sources for MIG/MAG welding of all materials. The power sources can be upgraded throughout their service lives by adding programs and functions according to requirements. Sigma Select ROBO is designed for intelligent welding beyond the ordinary
THE FLEXIBLE TIG/PLASMA ROBOT SETUP

ROBOT CONTROL INTERFACE
The RCI for TIG and Plasma is connected to the power source via CAN-bus and enables the user to choose between hardwired transfer of both digital and analog I/O signals or Field-bus-base transfer of signals between robot controller and power source.

The RCI2 interface for all robot brands is a configurable solution for Any Bus systems:
• Ethernet/IP
• PROFINET
• Device Net
• Ether CAT
• PROFIBUS

EXTRA COOLING UNIT
External cooling of plasma torch for high performance and high duty cycle.

WIRE COIL HOLDER
External mounting of wire coil for TIG and Plasma:
• Suits wire reels Θ 200/300 mm
• Incl. wire hub brake


PI AC/DC EXTERNAL CONTROL PANEL
TIG AC/DC control panel with D.O.C ® - function - all relevant parameters for professional welding results in all materials.

PI PLASMA EXTERNAL CONTROL PANEL
Plasma control panel with up to 64 programs stored in Plasma and TIG.

COLD WIRE FEEDER
TIG/Plasma feeder with four-roll wire feed system:
• Built-in functions, e.g. synchronic pulse on wire that follows machine settings
• Memory for individual settings
• Up to eight feeders connected to a welding machine

TIG // PLASMA WELDING POWER SOURCES AND PERIPHERAL EQUIP
TIG SOLUTIONS
TIG POWER SOURCES
• Pi 350 DC W
• Pi 350 AC/DC W
• Pi 500 Robo DC W
• Pi 500 Robot AC/DC W

TIG POWER SOURCES INCLUDE
• RCI I/O interface prepared for digital and analog communication incl. 6 m cable
• CAN plug incl. CAN distributor box
• Remote control plug incl. Arc Detect signal
• IGC ® - Intelligent Gas Control with flow control
• Built-in water flow control
• Diffusion-slow gas hose, 2.7 m

MANDATORY EQUIPMENT
• Rack or standard trolley/wheels

OPTIONAL EQUIPMENT
• Cold Wire Feeder
• Wire feed roll
• Holder for CWF
• Field bus module
• Mounting plate for CWF (depending on robot)
• Accessories for wires

PI ROBO
PI ROBO
Pi ROBO 350 and 500 A power sources for TIG welding of mild and stainless steel and aluminium, with or without pulse function. Pi power sources are designed for heavy duty welding with intelligent functions for improved efficiency and welding quality

PLASMA POWER SOURCE
• Pi 350 Plasma W

PLASMA POWER SOURCE INCLUDES
• RCI I/O interface prepared for digital and analog communication incl. 6 m cable
• IGC ® - Intelligent Gas Control with flow control
• Double CAN plug incl. CAN distributor box
• Remote control plug incl. Arc Detect signal
• Built-in water flow control
• Diffusion-slow gas hose, 2.7 m

PI Plasma


MANDATORY EQUIPMENT
• Rack or standard trolley/wheels

OPTIONAL EQUIPMENT
• Cold Wire Feeder
• Wire feed roll
• Holder for CWF
• Field bus module
• Mounting plate for CWF (depending on robot)
• External cooling unit
• Accessories for wires

PI PLASMA
Pi Plasma 350 is a high-performance power source for welding mild and stainless steel, with or without pulse function. It ensures uniform, high-quality welds in the 5-350 A current range.


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